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<!--
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<!--
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SPDX-FileCopyrightText: 2021 Jens Meisner <jens.meisner@ose-germany.de>
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SPDX-License-Identifier: CC-BY-SA-4.0
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SPDX-License-Identifier: CC-BY-SA-4.0
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-->
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-->
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# OHLOOM
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# Akustikabsorber aus Pilzmyzelkompositmaterial
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[. Am Beispiel von Akustikabsorbern untersuchen wir auf praktische Weise, wie gut sich Prototypen der Pilzmyzelkomposite in einem Fablab mit Unterstützung digitaler Werkzeuge reproduzieren lassen.
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https://img.shields.io/badge/License-CC%20BY--SA%204.0-blue.svg)](
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https://creativecommons.org/licenses/by-sa/4.0/)
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[](
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https://api.reuse.software/info/gitlab.com/OSEGermany/ohloom)
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[](
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http://commonmark.org)
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[](
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http://openscad.org/)
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**O**pen **H**ardware **Loom**
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Der Nutzen ist eine bessere Raumakustik, indem durch Absorption die Nachhallzeit in verschiedenen Frequenzbereichen reduziert wird.
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(GER: Webstuhl)
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You may want to see [the original project Wiki](
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https://wiki.opensourceecology.de/Open_Hardware-Webstuhl_%E2%80%93_OHLOOM),
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though this repo practically makes the Wiki version obsolete,
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as it contains improvements,
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and further development will happen here.
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## Guides
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| [User Guide][UserGuideEn] | [Assembly Guide][AssemblyGuideEn] |
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Abgesehen vom Befestigungssytem, besteht die Akustikabsorber ausschließlich aus kompostierbaren und schadstofffreien Materialien ohne Zusätze wie z.B. Klebemittel. Durch die Verwendung der Sekundärrohstoffe Buchweizenschalen und Rapsstroh wird Upcycling betrieben.
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| :----: | :----: |
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| [![][UserGuideImg]][UserGuideEn] | [![][AssemblyGuideImg]][AssemblyGuideEn] |
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| [ENG][UserGuideEn] / [GER][UserGuideDe] | [ENG][AssemblyGuideEn] / [GER][AssemblyGuideDe] |
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[UserGuideImg]: Documentation/User_Guide/User_Guide.jpg
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# Repository
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[UserGuideEn]: Documentation/User_Guide/UserGuide.md
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[UserGuideDe]: Documentation/User_Guide/UserGuide_de.md
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[AssemblyGuideImg]: Documentation/Assembly_Guide/Assembly_Guide.jpg
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[AssemblyGuideEn]: Documentation/Assembly_Guide/AssemblyGuide.md
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[AssemblyGuideDe]: Documentation/Assembly_Guide/AssemblyGuide_de.md
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## Plans for the Parts
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Das Repository ist modular aufgebaut. Die mod/material_fabrication beschreibt den grundlegenden Herstellungsprozess. Die weiteren Module anchor, mould und mounting_system beschreiben die Herstellung von Teilaspekten, die für die Fertigung des Absorbers notwendig sind.
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The 3D plans for the parts of the loom
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# Anleitung zur Nutzung dieses Repositories für die Prototypherstellung
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are available as source files in the OpenSCAD format.
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Alongside you will find read-only versions as generated STL files
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and sometimes technical drawings as PDFs.
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You will find all these in this repository in the folders
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1. Lesen der README [Materialherstellung](mod/material_fabrication/README.md) zum grundlegenden Verständnis über den gesamten Prozess.
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[3DParts/](./3DParts/) and
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2. Lesen der README [Wachstumsform](mod/mould/README.md), [Befestigungssystem](mod/mounting_system/README.md) und [Anker](mod/anchor/README.md) zum Verständnis der weiteren Teilprozesse.
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[WoodParts/](./WoodParts/).
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3. Entscheidung, welche Variante der Formherstellung je nach Budget und Stückzahl für dich geeignet ist. Für geringe Stückzahlen eignet sich der dirkekte 3D-Druck der Negativform. Für größere Stückzahlen eignet sich der 3D-Druck einiger Positivformen mit anschließender mehrfacher Abformung aus Gips.
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4. Planung. Da der Pilz, wenn er einmal wächst sich mehr stoppen lässt, ist ein methodisches und vorrausschauendes Arbeiten notwendig. Die Herstellung der Wachstumsformen und Anker sollte als erstes geplant und entweder vor Beimpfung des Substrates mit Pilzmyzel durchgeführt werden oder soweit vorbereitet sein, dass deren Herstellung wenige Tage nach Beimpfung des Substrates abgeschlossen werden kann.
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5. Sicherstellung der benötigten Geräte in örtlichen Fablabs und offenen Laboren.
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6. Besorgung der benötigten Materialien.
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7. Jetzt kann der praktischen Teil beginnen.
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# Lizenz
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CC-BY-SA-4.0
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Aufgezeigte Herstellungsprozesse sind in Teilen patentrechtlich geschützt, sodass eine kommerzielle Nutzung auf keinen Fall gewährleistet werden kann.
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52
bom.csv
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bom.csv
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POS NAME UNITS TYPE REFERENCE
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POS Name Menge Einheit Referenz Bezugsquelle Notiz Herkunft
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1 threaded rod M8 2 STD DIN 795 M8 x 180
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1.1 gehäckseltes Rapsstroh 4800 g Tiereinstreu mein-streu.de Gibt es in 20 Kg Verpackungseinheit Deutschland
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2 M8 Nuts 4 STD ISO 4032 M8
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1.2 Buchweißenschalen 7872 g schierbecker.org Kiel
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3 M8 Nuts with Rubber 2 STD ISO 7040 M8
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1.3 Autoklavbeutel 24 Stück Sakato PP Größe M biomycotec.de Helvesiek
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4 M6 Nuts 4 STD ISO 4032 M6
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1.4 Wasser 25,6 liter Leitungswasser bauhaus.info Hamburg
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5 M6 Cylinder Screw 4 STD ISO 8677 M6 x 70
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1.5 Reishi Körnerbrut 960 g M9726 Ganoderma lucidum mycelia.be Strain speziell für Myzelkompositmaterial Belgien
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6 W60x4 Wood Screw 8 STD DIN 7997 4 x 60
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2.1 PLA Filament 1,75 mm 1340 g Menge für BigRep dasfilament.de Deutschland
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7 W35x4 Wood Screw 4 STD DIN 7997 4 x 35
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2.2 PLA Filament 1,75 mm 1500 g Menge für Ultimaker 2 dasfilament.de Deutschland
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8 W12x4 Wood Screw 16 STD DIN 7997 4 x 12
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2.3 Modelliergips 40 kg https://www.bauhaus.info/modelliermasse-bastelbeton/glorex-modelliergips-alabit/p/27924941 Hamburg
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9 Ratchet Wheel 2 POSH /3DParts/RatchetWheel/okh-RatchetWheel.json
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2.4 Wasser 25,5 liter Hamburg
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10 Clamp Ring 2 POSH /3DParts/ClampRing/okh-ClampRing.json
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2.5 Spülmittel 500 ml Supermarkt Hamburg
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11 Comb Module 5 POSH /3DParts/CombModul/okh-CombModul.json
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2.6 Frischhaltefolie 1 Rolle Supermarkt Hamburg
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12 Ratchet Pawl 2 POSH /3DParts/RatchetPawl/okh-RatchetPawl.json
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2.7 Aufbewahrungsbox C-Box 14 Stück C-Box M+ 18 liter https://www.bauhaus.info/kunststoffboxen/kis-aufbewahrungsbox-c-box-m/p/21029583 Hamburg
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13 Screw Socket w 12 POSH /3DParts/ScrewSockets/okh-ScrewSockets.json
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3.1 2x2 cm Quadratleiste Buche 4,8 m https://www.bauhaus.info/quadratleisten/quadratleiste/p/14610623 Hamburg
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14 Screw Socket w/o 4 POSH /3DParts/ScrewSockets/okh-ScrewSocket4ScrewHead.json
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3.2 8 mm Rundstab Buche geriffelt 9,6 m https://www.bauhaus.info/rundstaebe/rundstab-i/p/14420040?adb_search=rundstab%208 Hamburg
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15 Outer Warpcloth Beam (4 parts each) 2 POSH
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3.3 M6 Eindrehmuffe 48 Stück https://www.bauhaus.info/sonstiges/stabilit-eindrehmuffe/p/10779551 Hamburg
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15.1 Warpclothbeam_P1 1 POSH /3DParts/WarpClothBeam/okh-Warpclothbeam_P1.json
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3.4 M6 Gewindeschraube 60 mm 48 Stück https://www.bauhaus.info/gewindeschrauben/haefele-gewindeschraube/p/23515404 Hamburg
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15.2 Warpclothbeam_P2 1 POSH /3DParts/WarpClothBeam/okh-Warpclothbeam_P2.json
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4.1 Rechteckleiste 4 cm x 1 cm, Buche, Unbehandelt 8 m https://www.bauhaus.info/rechteckleisten/rechteckleiste/p/14608082 Hamburg
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15.3 Warpclothbeam_P3 1 POSH /3DParts/WarpClothBeam/okh-Warpclothbeam_P3.json
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4.2 Rechteckleiste 3 cm x 1 cm, Buche, Unbehandelt 2,4 m https://www.bauhaus.info/rechteckleisten/rechteckleiste/p/14608075 Hamburg
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15.4 Warpclothbeam_P4 1 POSH /3DParts/WarpClothBeam/okh-Warpclothbeam_P4.json
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4.3 Rechteckleiste 2 cm x 1 cm, Buche, Unbehandelt 2,4 m https://www.bauhaus.info/rechteckleisten/rechteckleiste/p/14404774 Hamburg
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16 Comb Holder 2 POSH /WoodParts/CombHolder/okh-CombHolder.json
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4.4 Stuhlwinkel 25 x 15 x 25 mm 2 cm x 1 cm 48 Stück https://www.bauhaus.info/stuhlwinkel-treppenwinkel/stabilit-stuhlwinkel/p/10671398 Hamburg
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17 Side Frame 2 POSH /WoodParts/SideFrame/okh-SideFrame.json
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4.5 Universalschraube 2 x 10 mm 192 Stück https://www.bauhaus.info/holzschrauben-spanplattenschrauben/spax-universalschraube/p/10017969 Hamburg
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18 Cross Beam 2 POSH /WoodParts/CrossBeam/okh-CrossBeam.json
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4.6 Universalschraube 4 x 70 mm 16 Stück https://www.bauhaus.info/holzschrauben-spanplattenschrauben/spax-universalschraube/p/10018999 Hamburg
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19 Slot Beam 2 POSH /WoodParts/SlotBeam/okh-SlotBeam.json
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4.7 Universaldübel 6 x 50 mm 16 Stück https://www.bauhaus.info/universalduebel-spreizduebel/stabilit-universalduebel/p/23505201?adb_search=d%C3%BCbel Hamburg
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20 String Stick 2 POSH /WoodParts/StringStick/okh-StringStick.json
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21 Shuttle 1 POSH /WoodParts/Shuttle/okh-Shuttle.json
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22 Inner Warpcloth Beam 2 POSH /WoodParts/WarpClothBeam_NoCNC/WarpClothBeam.json
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23 3m String 1 BUY ⌀2…3 mm, Polypropylen
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# README `res/`
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Stands for "resources", and should hold any files that are part of the sources of the project, but are not source code, design, scripts or documentation text files. This includes also binary files, next to text files. The sub-dirs within res/assets/ and res/ should be the same (excluding of course res/assets/assets/).
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# README `res/assets/`
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All binary (and potentially large text-)resources should go here, as this allows to go "clean-slate" with this data from time to time, to reduce clone size, if done as a git sub-module (which can also be done later). Having it as a git sub-module, also allows to not fetch it at all, if storage or bandwidth is an issue, and it is not required for the task at hand. The sub-dirs within res/assets/ and res/ should be the same (excluding of course res/assets/assets/).
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# README `res/media/`
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Non-binary (and usually rather small) media goes here. Media are (mainly) images, audio recordings and videos.
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# README `res/`
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Stands for "resources", and should hold any files that are part of the sources of the project, but are not source code, design, scripts or documentation text files. This includes also binary files, next to text files. The sub-dirs within res/assets/ and res/ should be the same (excluding of course res/assets/assets/).
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BIN
mod/anchor/src/mech/Anker.pdf
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<?xml version='1.0' encoding='UTF-8' standalone='no'?>
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<svg height="210mm" xmlns="http://www.w3.org/2000/svg" baseProfile="tiny" viewBox="0 0 2970 2100" version="1.2" xmlns:freecad="http://www.freecadweb.org/wiki/index.php?title=Svg_Namespace" xmlns:cc="http://creativecommons.org/ns#" xmlns:dc="http://purl.org/dc/elements/1.1/" xmlns:rdf="http://www.w3.org/1999/02/22-rdf-syntax-ns#" xmlns:inkscape="http://www.inkscape.org/namespaces/inkscape" width="297mm" xmlns:xlink="http://www.w3.org/1999/xlink" xmlns:svg="http://www.w3.org/2000/svg" xmlns:sodipodi="http://sodipodi.sourceforge.net/DTD/sodipodi-0.dtd">
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<title>FreeCAD SVG Export</title>
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<desc>Drawing page: Page003 exported from FreeCAD document: Befestigung_Paneele_OSH</desc>
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<defs/>
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<!-- Working space 10 10 287 200 -->
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mod/anchor/src/mech/README.md
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4
mod/anchor/src/mech/README.md
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|
|
@ -0,0 +1,4 @@
|
||||||
|
# README `res/`
|
||||||
|
|
||||||
|
Stands for "resources", and should hold any files that are part of the sources of the project, but are not source code, design, scripts or documentation text files. This includes also binary files, next to text files. The sub-dirs within res/assets/ and res/ should be the same (excluding of course res/assets/assets/).
|
||||||
|
|
||||||
230
mod/material_fabrication/README.md
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230
mod/material_fabrication/README.md
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|
|
@ -0,0 +1,230 @@
|
||||||
|
# README `mod/material_fabrication/`
|
||||||
|
|
||||||
|
# Schematische Darstellung des Herstellungsprozesses
|
||||||
|
|
||||||
|
|
||||||
|
|
||||||
|
# Gliederung
|
||||||
|
|
||||||
|
1. [Einleitung](#1-einleitung)
|
||||||
|
2. [Benötigte Materialien](#2-benötigte-materialien)
|
||||||
|
3. [Benötigte Geräte und Utensilien](#benötigte-geräte-und-utensilien)
|
||||||
|
4. [Substratherstellung](#4-substratherstellung)
|
||||||
|
1. [Berechnung der Ausgangsgrößen für die Substratherstellung](#4-1-berechnung-der-ausgangsgrößen-für-die-substratherstellung)
|
||||||
|
1. [Bestimmen des benötigten Gesamtvolumens und der Gesamtmasse](#4-1-1-bestimmen-des-benötigten-gesamtvolumens-und-der-gesamtmasse)
|
||||||
|
2. [Bestimmen der zu wiegenden Substratmasse und Wassermenge](#4-1-2-bestimmen-der-zu-wiegenden-Substratmasse-und-Wassermenge)
|
||||||
|
2. [Anmischen des Substrats](#4-2-anmischen-des-substrats)
|
||||||
|
3. [Sterilisation im Autoklav](#4-3-sterilisation-im-autoklav)
|
||||||
|
4. [Beimpfung des Substrats](#4-4-beimpfung-des-substrats)
|
||||||
|
5. [Substratdurchwachsung](#4-5-substratdurchwachsung)
|
||||||
|
6. [Zerkleinern](#4-6-zerkleinern)
|
||||||
|
5. [Absorberherstellung](#5-absorberherstellung)
|
||||||
|
1. [Befüllung der Form](#5-1-befüllung-der-form)
|
||||||
|
2. [Formdurchwachsung](#5-2-formdurchwachsung)
|
||||||
|
3. [Anlockern](#5-3-anlockern)
|
||||||
|
4. [Entformen](#5-4-entformen)
|
||||||
|
5. [Trocknung](#5-5-trocknung)
|
||||||
|
6. [Sicherheitshinweise](#6-sicherheitshinweise)
|
||||||
|
7. [Lizenz](#7-lizenz)
|
||||||
|
|
||||||
|
# 1. Einleitung
|
||||||
|
|
||||||
|
Die Herstellung eines Myzel-Kompositmaterials läuft in mehreren Teilschritten ab und wird in den weiter unten aufgeführten Kategorien genau beschrieben. Details hierzu lassen sich im Dokument "Mind the fungi" (Quelle) finden.
|
||||||
|
|
||||||
|
Beim Herstellungsprozess wird innerhalb einer Woche zuerst das Substrat in Beuteln mit Myzel durchwachsen. Danach wird eine Negativform mit dem vorkultiviertem Substrat befüllt und hölzerne Befestigungsanker in Position gebracht. In den nächsten 3-6 Tagen wächst das Pilzmyzel weiter und verfestigt das Substrat. Zwischenzeitlich wird es aus der Form entnommen. Die vom Myzel durchwachsenen und umschlossenen Holzanker sind fest mit dem Myzelblock verbunden. Nach der Durchwachsung wird der Pilz abgetötet, in dem das Material für 48 Stunden auf über 55 °C erhitzt und getrocknet wird. Ein Weiterwachsen des Pilzes ist nach diesem Schritt ausgeschlossen.
|
||||||
|
|
||||||
|
---
|
||||||
|
# 2. Benötigte Materialien
|
||||||
|
|
||||||
|
- Rapsstroh [Bild von Rapsstroh]
|
||||||
|
- Buchweizenschalen [Bild von Buchweizenschalen]
|
||||||
|
- Autoklavbeutel [Bild von Autoklavbeutel]
|
||||||
|
- Wasser
|
||||||
|
- Körnerbrut der Reishi-Kultur (Kulrurbezeichnung)
|
||||||
|
- Wachstumsform
|
||||||
|
|
||||||
|
---
|
||||||
|
# 3. Benötigte Geräte und Utensilien
|
||||||
|
|
||||||
|
- Substratwaage [Bild von Substratwaage]
|
||||||
|
- Messbecher/ Messzylinder
|
||||||
|
- Substratmischer [Bild von Substratmischer]
|
||||||
|
- Maurerkelle
|
||||||
|
- Autoklav
|
||||||
|
- sterile Werkbank [Bild von Flowhood]
|
||||||
|
- Impulsschweißgerät
|
||||||
|
- Hechsler für Substrat [Bild von Hechsler]
|
||||||
|
- temperaturkontrolliertes Wachstumszelt [Bild von Growzelt]
|
||||||
|
|
||||||
|
---
|
||||||
|
# 4. Substratherstellung
|
||||||
|
|
||||||
|
Für die Substratmischung wird die hinzuzufügende Wassermenge auf Grundlage der Ausgangsfeuchte der einzelnen Substratbestandteile berechnet. Da unterschiedliche Substrate verschiedene Wasserhaltekapazitäten besitzen, wird die hinzuzufügende Menge Wasser immer vor Ort und auf Grundlage der aktuellen Restfeuchte der Substrate bestimmt.
|
||||||
|
|
||||||
|
## 4.1. Berechnung der Ausgangsgrößen für die Substratherstellung
|
||||||
|
|
||||||
|
### 4.1.1. Bestimmen des benötigten Gesamtvolumens und der Gesamtmasse
|
||||||
|
|
||||||
|
| Ausgangsgrößen: | |
|
||||||
|
| ---: | :--- |
|
||||||
|
| Substratvolumen/Absorberpaneel | 10 L |
|
||||||
|
| Anzahl der herzustellendenen Absorber | 12 |
|
||||||
|
| Mischungsverhältnis Buchweizenschalen/Rapstroh (m/m) | 50/50 |
|
||||||
|
| Dichte des lockeren und mit Wasser gesättigtem Buchweizenschalen-Rapsstroh-Gemischs: | 275 g/L |
|
||||||
|
| Substratdichte wassergesättigt und leicht komprimiert: | 320 g/L |
|
||||||
|
| Gewichtskapazität der Autoklavbeutel: | 1,6 Kg |
|
||||||
|
| Wasserspeicherkapazität Rapsstroh | 75 % |
|
||||||
|
| Lagerfeuchtigkeit Rapsstroh (lokal gemessen) | 15 % |
|
||||||
|
| Wasserspeicherkapazität Buchweizenschalen | 59 % |
|
||||||
|
| Lagerfeuchtigkeit Buchweizenschalen (lokal gemessen) | 11,7 % |
|
||||||
|
|
||||||
|
**Rechnung:**
|
||||||
|
|
||||||
|
Pro Paneel wird ein wassergesättigtes leicht komprimiertes Substrat mit der Masse 10 l x 320 g/l = 3200 g benötigt.
|
||||||
|
|
||||||
|
Es werden aufgrund der Gewichtskapazität der Autoklavbeutel 2 Autoklavbeutel mit vorkultiviertes Substrat für 1 Paneel verwendet.
|
||||||
|
|
||||||
|
|
||||||
|
Für 12 Absorber werden 3.200 g x 12 = 38,4 Kg fertig gemischtes Substrat benötigt.
|
||||||
|
|
||||||
|
### 4.1.2. Bestimmen der zu wiegenden Substratmasse und Wassermenge
|
||||||
|
|
||||||
|
Die Masse von 12 Absorbern wird unter Berücksichtigung des Mischungsverhältnisses zunächst auf die jeweiligen Trockenmassen heruntergerechnet. Danach wird die zu wiegende Substratmasse unter Berücksichtigung ihrer spezifischen Lagerfeuchte berechnet.
|
||||||
|
|
||||||
|
**Rechnung:**
|
||||||
|
|
||||||
|
38,4 Kg / 2 = 19,2 Kg je Substrat <br>
|
||||||
|
<br>
|
||||||
|
**Buchweizenschalen:** <br>
|
||||||
|
|
||||||
|
Wasserspeicherkapazität: 59% <br>
|
||||||
|
|
||||||
|
19.200 g Buchweizenschalen feucht * 0,41 <br>
|
||||||
|
= 7.872 g Buchweizenschalen Trockenmasse (0% Feuchtigkeit) <br>
|
||||||
|
7872 g * 1,117 = 8793 g Buchweizenschalen gelagert (11,7% Feuchtigkeit) <br>
|
||||||
|
<br>
|
||||||
|
**Rapsstroh:** <br>
|
||||||
|
|
||||||
|
Wasserspeicherkapazität Rapsstroh: 75% <br>
|
||||||
|
|
||||||
|
19.200 g Rapsstroh feucht * 0,25 <br>
|
||||||
|
= 4800 g Rapsstroh Trockenmasse (0% Feuchtigkeit) <br>
|
||||||
|
4800 g * 1,15 = 5520 g Rapsstroh gelagert (15% Feuchtigkeit) <br>
|
||||||
|
<br>
|
||||||
|
Der Gesamtbedarf an Wasser ergibt:<br>
|
||||||
|
38,4 kg - 8,793 kg - 5,520 kg = 24,1 l<br>
|
||||||
|
|
||||||
|
## 4.2. Anmischen des Substrats
|
||||||
|
|
||||||
|
Die bestimmten Substrat- und Wassermengen werden in einem Substratmischer oder ggf. manuell vermischt. Das Gemisch sollte mindestens 30 min homogenisiert und hydriert werden. Heißes Wasser beschleunigt den Hydrierungsprozess.
|
||||||
|
|
||||||
|
## 4.3. Sterilisation im Autoklav
|
||||||
|
|
||||||
|
Die anschließende Sterilisation des Substrats im Autoklav erfolgt nach diesen Schritten:
|
||||||
|
|
||||||
|
1. Abfüllen des Substrates in Autoklavbeutel (a 1,52 Kg)
|
||||||
|
2. Komprimierung und doppeltes Falten der offenen Beutel (Pasteursche Schleife)<br>
|
||||||
|
(Illustration) Syntax: material_folding.webp
|
||||||
|
3. Befüllen der Korbeinsätze des Autoklavs mit Faltöffnung nach innen zeigend
|
||||||
|
4. Starten des Autoklaviervorgangs (121 °C, 15 psi, 90 Minuten)
|
||||||
|
5. Abkühlen über Nacht, Substrat muss vor Beimpfen eine Kerntemperatur von unter 30 °C haben
|
||||||
|
|
||||||
|
## 4.4. Beimpfung des Substrats
|
||||||
|
|
||||||
|
Sobald die Kerntemperatur des Substrats unter 30 °C liegt, kann dieses mit einer Pilzkultur beimpft werden. Diese Methode verwendet Reishi oder glänzender Lackporling (Ganoderma lucidum).
|
||||||
|
|
||||||
|
Jeder Substratbeutel mit einem Gewicht von 1600 g wird mit 80 g Pilz-Körnerbrut beimpft. Hierzu wird die Pilzbrut unter sterilen Bedingungen auf der Reinluftbank in die Substratbeutel gekippt. Es ist darauf zu achten, dass das Innere der Substratbeutel nicht berührt wird. Anschließend werden die Beutel mit dem Impulsschweißgerät versiegelt und geschüttelt, bis sich die Pilzbrutkörner gleichmäßig im Substrat verteilt haben. Insgesamt wiegt ein Beutel nun 1680 g. Anschließend wird das Substrat in die Inkubation gegeben.
|
||||||
|
|
||||||
|
(Illustration) Syntax: material_inoculation.webp
|
||||||
|
|
||||||
|
## 4.5. Substratdurchwachsung
|
||||||
|
|
||||||
|
Die Durchwachsung (Inkubation) findet bei 24°C und Dunkelheit in einem Wachstumszelt statt.
|
||||||
|
|
||||||
|
Ist das Substrat zu mehr als 90% durchwachsen, kann es weiterverarbeitet werden. Die Durchwachsung nimmt ca. 1 Woche in Anspruch.
|
||||||
|
|
||||||
|
## 4.6. Zerkleinern
|
||||||
|
|
||||||
|
Um eine optimale Abformung der Negativform im späteren Prozess zu erreichen, muss das Myzel nach der Vorkultivierung wieder zerkleinert werden.
|
||||||
|
|
||||||
|
Dies wird mit einem herkömmlichen Grünguthäcksler realisiert. Das Myzel kann einem Häckselvorgang standhalten, es wird lediglich fragmentiert. Ausgehend von den einzelnen Fragmenten wird das Myzel anschließend weiterwachsen und sich erneut verbinden.
|
||||||
|
|
||||||
|
Vor Inbetriebnahme des Gerätes gilt es, Nitril-Einmalhandschuhe, Mund-Nasenschutz sowie Schutzbrille anzulegen und sich mit dem Gebrauch des Gerätes vertraut zu machen. Bitte Sicherheitshinweise des Herstellers beachten.
|
||||||
|
|
||||||
|
Nun werden alle Oberflächen, welche mit Myzel in Kontakt kommen werden gründlich gereinigt und anschließend mit 70% Alkohollösung desinfiziert.
|
||||||
|
|
||||||
|
Danach sollte zügig mit der Zerkleinerung begonnen werden. Hierzu werden die vorkultivierten Beutel geöffnet und stückweise in den Schredder gegeben. Unter dem Auslass wird ein ebenfalls desinfiziertes, verschließbares Auffangbehältnis platziert.
|
||||||
|
|
||||||
|
Um ein Umherfliegen des Gehäckselten zu vermeiden, wird zwischen der Auffangbox und dem Auslass eine Plastiktüte gespannt.
|
||||||
|
|
||||||
|
Nachdem 2 Beutel zerkleinert wurden, wird die Box von außen desinfiziert und auf die Arbeitsfläche der sterilen Werkbank gelegt und die entsprechende Form befüllt.
|
||||||
|
|
||||||
|
(Illustration/Bild?) Syntax: material_fragmentation.webp
|
||||||
|
|
||||||
|
---
|
||||||
|
# 5. Absorberherstellung
|
||||||
|
|
||||||
|
Das hergestellte Substrat kann nun für beliebige Anwendungen genutzt werden. Im folgenden wird die Herstellung von Akustikabsorbern beschrieben.
|
||||||
|
|
||||||
|
## 5.1. Befüllung der Form
|
||||||
|
|
||||||
|
Das fragmentierte Material wird auf der sterile Werkbank weiterverarbeitet.
|
||||||
|
|
||||||
|
Dort liegen die bereits vorbereiteten (Hyperlink zu workshop_day2_pre) Wachstumsformen (hyperlink), 4 Holzanker (Hyperlink) und die Ausrichtungsschablone
|
||||||
|
|
||||||
|
Die Form wird nach gründlichem Desinfizieren mit dem geschredderten Myzel befüllt. Die desinfizierten Holzanker werden dabei eingebettet.
|
||||||
|
|
||||||
|
(siehe Anleitung Holzanker)
|
||||||
|
|
||||||
|
Das Myzel wird bis zum Kragen aufgefüllt. Anschließend wird die Andrückplatte aufgelegt. Diese wird mit Hilfe von Abstandshaltern über das Anbringen des Deckels auf eine definierte Höhe heruntergedrückt und komprimiert das Myzel flächig.
|
||||||
|
|
||||||
|
Nachdem die Andrückplatte wieder entfernt wurde, wird der Deckel erneut angebracht und mit Kreppband versiegelt. Beim Durchführen der Anker durch die quadratischen Aussparungen im Deckel ist besonders Acht zu geben, dass sich die korrekte Lage der Anker nicht verändert.
|
||||||
|
|
||||||
|
Zum Schluss werden die 35 mm Belüftungslöcher im Deckel mit 50 mm Micropore Tape abgeklebt. Hierdurch ist ein passiver Gasaustausch möglich, jedoch ohne, dass Staub oder Kontaminationen in die Wachstumsform gelangen.
|
||||||
|
(Illustration) Syntax: material_moulding.webp
|
||||||
|
|
||||||
|
## 5.2. Formdurchwachsung
|
||||||
|
|
||||||
|
Nachdem die Wachstumsform befüllt ist, wird sie bei 24 °C und Dunkelheit für weitere 2 - 4 Tage durchwachsen. Während dieser Zeit erholen sich die Pilzfäden (Hyphen) vom Schock der Zerkleinerung und gehen wieder in vegetatives Wachstum über. Durch das Zerstören der bisher entstandenen Hyphenverbindungen werden sie außerdem zu stärkerer Verzweigung angeregt.
|
||||||
|
|
||||||
|
Finden sich zwei Hyphen derselben Art, können sie sich vereinigen. Durch Ineinanderwachsen und Quervernetzen der mikroskopisch feinen Hyphen entsteht ein zusammenhängendes dreidimensionales Netz.
|
||||||
|
|
||||||
|
Die Holzanker bestehen aus Buchenholz. Der glänzende Lackporling ist in der Lage, in den Holzanker hineinzuwachsen und somit das Material mit dem Anker zu verbinden.
|
||||||
|
|
||||||
|
(Illustration?) Syntax: material_incubation.webp
|
||||||
|
|
||||||
|
|
||||||
|
## 5.3. Anlockern
|
||||||
|
|
||||||
|
Sobald die zerkleinerten Myzelstücke wieder eine Einheit gebildet haben, wird die gesamte Wachstumsform gewendet. Die Wände der Box werden hierzu vorsichtig von der Myzeloberfläche gelöst. Nun kann das Myzel umgedreht werden. Es liegt nun mit der Rückseite auf dem Deckel auf und die Holzanker schauen nach unten heraus.
|
||||||
|
|
||||||
|
Die gedrehten Paneele werden in dem wenige Zentimeter breiten Spalt zwischen Myzeloberfläche und Wachstumsform sogenanntes Luftmyzel bilden - eine Schicht, die sich bis zu 1 cm entlang der Oberfläche bildet. Das sieht dann so ähnlich fluffig aus wie bei einem Camembert. Dieses Luftmyzel erzeugt nach dem Trocknungsprozess eine ansprechende Optik und eine angenehm weiche Haptik.
|
||||||
|
|
||||||
|
(Illustration?) Syntax: material_loosening.webp
|
||||||
|
|
||||||
|
## 5.4. Entformen
|
||||||
|
|
||||||
|
Nach der Lockerung und einer weiteren 2 - 4 Tage langen Wachstumsphase kann das Paneel nun komplett aus der Wachstumsform herausgenommen und in den Trockner gegeben werden.
|
||||||
|
|
||||||
|
(Illustration) Syntax: material_demolding.webp
|
||||||
|
|
||||||
|
## 5.5. Trocknung
|
||||||
|
|
||||||
|
Im Trockner bleibt das Paneel zunächst auf dem Deckel liegen. Dieser kann nach ca. 24 - 48 h Trocknung entfernt werden, sobald das Myzel in sich stabil ist.
|
||||||
|
|
||||||
|
Danach wird es komplett durchgetrocknet, bis sämtliche Restfeuchtigkeit aus dem Myzel entwichen ist.
|
||||||
|
|
||||||
|
---
|
||||||
|
# 6. Sicherheitshinweise
|
||||||
|
|
||||||
|
Bei der Benutzung von Hochdruckbehältern, welche auf bis zu 121 °C aufgeheizt werden, ist auf besondere Sorgfalt zu achten. Zusdem sind alle vom Hersteller angegebenen Sicherheitsbestimmungen einzuhalten. Der Betrieb ist nur nach erfolgter Sicherheitseinweisung und mit Schutzausrüstung zulässig.
|
||||||
|
|
||||||
|
Zur Schutzbekleidung gehören:
|
||||||
|
- festes Schuhwerk
|
||||||
|
- Schutzbrille
|
||||||
|
- Sicherheitshandschuhe
|
||||||
|
|
||||||
|
---
|
||||||
|
# 7. Lizenz
|
||||||
|
|
||||||
|
CC_BY_SA_4.0
|
||||||
4
mod/material_fabrication/res/README.md
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4
mod/material_fabrication/res/README.md
Normal file
|
|
@ -0,0 +1,4 @@
|
||||||
|
# README `res/`
|
||||||
|
|
||||||
|
Stands for "resources", and should hold any files that are part of the sources of the project, but are not source code, design, scripts or documentation text files. This includes also binary files, next to text files. The sub-dirs within res/assets/ and res/ should be the same (excluding of course res/assets/assets/).
|
||||||
|
|
||||||
4
mod/material_fabrication/res/assets/media/img/README.md
Normal file
4
mod/material_fabrication/res/assets/media/img/README.md
Normal file
|
|
@ -0,0 +1,4 @@
|
||||||
|
# README `res/media/`
|
||||||
|
|
||||||
|
Non-binary (and usually rather small) media goes here. Media are (mainly) images, audio recordings and videos.
|
||||||
|
|
||||||
76
mod/material_fabrication/src/mech/lasercut_plate.svg
Normal file
76
mod/material_fabrication/src/mech/lasercut_plate.svg
Normal file
|
|
@ -0,0 +1,76 @@
|
||||||
|
<?xml version="1.0" encoding="UTF-8" standalone="no"?>
|
||||||
|
<!-- Created with Inkscape (http://www.inkscape.org/) -->
|
||||||
|
|
||||||
|
<svg
|
||||||
|
width="181.00002mm"
|
||||||
|
height="201.00005mm"
|
||||||
|
viewBox="0 0 181.00002 201.00005"
|
||||||
|
version="1.1"
|
||||||
|
id="svg2607"
|
||||||
|
inkscape:version="1.2 (dc2aeda, 2022-05-15)"
|
||||||
|
sodipodi:docname="Lasercut_Deckel_1.svg"
|
||||||
|
xmlns:inkscape="http://www.inkscape.org/namespaces/inkscape"
|
||||||
|
xmlns:sodipodi="http://sodipodi.sourceforge.net/DTD/sodipodi-0.dtd"
|
||||||
|
xmlns="http://www.w3.org/2000/svg"
|
||||||
|
xmlns:svg="http://www.w3.org/2000/svg">
|
||||||
|
<sodipodi:namedview
|
||||||
|
id="namedview2609"
|
||||||
|
pagecolor="#ffffff"
|
||||||
|
bordercolor="#999999"
|
||||||
|
borderopacity="1"
|
||||||
|
inkscape:showpageshadow="0"
|
||||||
|
inkscape:pageopacity="0"
|
||||||
|
inkscape:pagecheckerboard="0"
|
||||||
|
inkscape:deskcolor="#d1d1d1"
|
||||||
|
inkscape:document-units="mm"
|
||||||
|
showgrid="false"
|
||||||
|
inkscape:zoom="0.70929913"
|
||||||
|
inkscape:cx="347.52616"
|
||||||
|
inkscape:cy="369.37871"
|
||||||
|
inkscape:window-width="1366"
|
||||||
|
inkscape:window-height="710"
|
||||||
|
inkscape:window-x="0"
|
||||||
|
inkscape:window-y="0"
|
||||||
|
inkscape:window-maximized="1"
|
||||||
|
inkscape:current-layer="layer1" />
|
||||||
|
<defs
|
||||||
|
id="defs2604" />
|
||||||
|
<g
|
||||||
|
inkscape:label="Ebene 1"
|
||||||
|
inkscape:groupmode="layer"
|
||||||
|
id="layer1"
|
||||||
|
transform="translate(-79.999999,-100)">
|
||||||
|
<rect
|
||||||
|
style="fill:none;fill-opacity:1;stroke:#000000;stroke-width:0.191232;stroke-dasharray:none;stroke-opacity:1"
|
||||||
|
id="rect2667"
|
||||||
|
width="20.68692"
|
||||||
|
height="20.748199"
|
||||||
|
x="79.511909"
|
||||||
|
y="100.3901"
|
||||||
|
transform="matrix(0.99999574,-0.00291922,0.00582329,0.99998304,0,0)" />
|
||||||
|
<rect
|
||||||
|
style="fill:none;fill-opacity:1;stroke:#000000;stroke-width:0.191232;stroke-dasharray:none;stroke-opacity:1"
|
||||||
|
id="rect5317"
|
||||||
|
width="20.68692"
|
||||||
|
height="20.748199"
|
||||||
|
x="239.50987"
|
||||||
|
y="100.85718"
|
||||||
|
transform="matrix(0.99999574,-0.00291922,0.00582329,0.99998304,0,0)" />
|
||||||
|
<rect
|
||||||
|
style="fill:none;fill-opacity:1;stroke:#000000;stroke-width:0.191232;stroke-dasharray:none;stroke-opacity:1"
|
||||||
|
id="rect5319"
|
||||||
|
width="20.68692"
|
||||||
|
height="20.748199"
|
||||||
|
x="78.463715"
|
||||||
|
y="280.39011"
|
||||||
|
transform="matrix(0.99999574,-0.00291922,0.00582329,0.99998304,0,0)" />
|
||||||
|
<rect
|
||||||
|
style="fill:none;fill-opacity:1;stroke:#000000;stroke-width:0.191232;stroke-dasharray:none;stroke-opacity:1"
|
||||||
|
id="rect5321"
|
||||||
|
width="20.68692"
|
||||||
|
height="20.748199"
|
||||||
|
x="238.46169"
|
||||||
|
y="280.85718"
|
||||||
|
transform="matrix(0.99999574,-0.00291922,0.00582329,0.99998304,0,0)" />
|
||||||
|
</g>
|
||||||
|
</svg>
|
||||||
|
After Width: | Height: | Size: 2.5 KiB |
|
|
@ -1,4 +1,4 @@
|
||||||
# README `res/assets/media/`
|
# README `res/media/`
|
||||||
|
|
||||||
null
|
Non-binary (and usually rather small) media goes here. Media are (mainly) images, audio recordings and videos.
|
||||||
|
|
||||||
|
|
|
||||||
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|
After Width: | Height: | Size: 133 KiB |
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|
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|
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|
After Width: | Height: | Size: 151 KiB |
BIN
mod/mounting_system/src/mech/Befestigungsleiter.pdf
Normal file
BIN
mod/mounting_system/src/mech/Befestigungsleiter.pdf
Normal file
Binary file not shown.
BIN
res/assets/media/img/FC5-Render-preview.webp
Normal file
BIN
res/assets/media/img/FC5-Render-preview.webp
Normal file
Binary file not shown.
|
After Width: | Height: | Size: 98 KiB |
|
|
@ -1,4 +1,4 @@
|
||||||
# README `res/assets/media/img/`
|
# README `res/media/`
|
||||||
|
|
||||||
null
|
Non-binary (and usually rather small) media goes here. Media are (mainly) images, audio recordings and videos.
|
||||||
|
|
||||||
|
|
|
||||||
Loading…
Reference in a new issue